Die Cut With Extreme Precision

Custom Die Cutting

Whether you're producing foam gaskets, plastic parts to be assembled, or precision-fit components, Muir delivers custom die cut adhesive parts engineered to exacting standards.

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Exact Cuts. No Compromises.

Why Choose Muir for Custom Die Cutting?

±0.5mm tolerance control—validated per batch

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Flatbed, rotary, and digital die cutting under one roof

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Inline kiss cutting, lamination, stacking, and slitting

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Scalable from prototype to multi-million part runs

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Trusted by Tier 1s in automotive, medical, and electronics

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3M Preferred Converter Preferred logo with stylized text
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What is ExactEdge™ and How Does it Improve Die Cutting?

ExactEdge™is our proprietary algorithm that optimizes every cut path before tooling begins. Informed by 5,000+ material permutations, it eliminates manual trial-and-error and produces parts that are consistent, aligned, and production-ready. It’s why our first cuts often outperform competitor reworks.

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Materials We Cut with Confidence

Muir custom die cuts a wide range of materials with high accuracy, including:

  • Adhesive Tapes (single-coated, double coated including AFT)

  • Foam Sheets and Rolls

  • PET, Polyimide & LSE Films

  • Protective Films, Overlays and Laminates

  • Multi-layer Composites

Converted parts are kiss-cut, tabbed, or fully cut through—delivered on rolls, sheets, or custom formats for seamless integration into your assembly process.

Custom Die Cutting & Converting Capabilities

Assorted adhesive strips and tape on a wooden workbench.

Clean, repeatable cuts with ±0.5mm tolerance.

Precision Die Cutting

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Kiss-Cut Converting

Deliver parts in rolls or sheets with easy peel-and-apply formats.

A woman working with heat-transfer vinyl or decals at a workshop table, surrounded by rolls of pattern or adhesive sheets, with tools and storage bins in the background.

Stack adhesives, liners, and substrates into a single converted part.

Multi-Layer Assembly

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Our on-site tool & die team eliminates delays and ensures exact matches.

In-House Tooling

Our Custom Die Cutting Process

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Step 1

We review your drawings, specs, and needs to recommend the best material and format.

Application Consultation

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Step 2

Die Design & Conversion

Our in-house tooling team builds your die and executes the cut using ExactEdge™automation.

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Step 3

Every part is inspected, packaged, and shipped on time,ready for production.

Packaging & Delivery

Die Cutting Solutions for High-Performance Industries

NVH foam pads, emblem tapes, thermal barriers.

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Automotive

Specialty Manufacturing

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Gasket kits, liners, and bonding assemblies.

Electronics

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EMI shielding, thermal gap fillers, and flex circuit adhesives.

Military & Defence

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Flame-retardant seals and vibration-damping stacks.

Medical
Devices

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Diagnostic adhesives, wearables, and sterile die cuts.

Commercial Solutions

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HVAC seals, anti-slip tapes, and cleanroom uses.

Tradeshow / Exhibition / A&E

Branded die-cut labels and display adhesives.

Multi-purpose components, assembly aids.

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General Manufacturing

Weather seals and mounting components.

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Building & Construction

Precision. Speed. Partnership.

Why Manufacturers Choose Muir

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24 Hour Standard Quotes

Get a fast, no-fluff estimate in 1 business day (custom specs may vary).

Quick Quotes in 24 Hours

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Cutting-Edge Precision

When manual setups wasted time, we built ExactEdge™ to eliminate guesswork. Explore it!

ExactEdge™

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Enjoy faster delivery, every time you order.

Consistent reorders unlock guaranteed on-time delivery, ensuring smooth production and rewards.

On-Time Guarantee

Muir Guide

Get Our Branded 3M™ Bonding Guide

Not sure which adhesive is right for your application?

We’ve packaged 3M™’s trusted bonding adhesive guide with Muir’s expert insights so you can make smarter, faster decisions with confidence.

“Muir took a three-step converting process and consolidated it into one. Their ability to custom-cut, laminate, and package in a single run saved us weeks of production time.”

— Director of Procurement, Tier 1 Medical Device Manufacturer

Let’s Cut to the Chase

Experience why leading manufacturers put their trust in Muir. Get it right the first time and every time.

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Exclusive Access

The Insider’s Edge

Get early access to expert insights, converting tips, and exclusive perks—designed for teams who care about precision, speed, and staying ahead.

From case studies to smarter material choices, The Insider’s Edge gives you practical tools to solve problems faster and deliver with confidence.

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