
Die Cut With Extreme Precision
Custom Die Cutting
Whether you're producing foam gaskets, plastic parts to be assembled, or precision-fit components, Muir delivers custom die cut adhesive parts engineered to exacting standards.
Exact Cuts. No Compromises.
Why Choose Muir for Custom Die Cutting?
±0.5mm tolerance control—validated per batch
Flatbed, rotary, and digital die cutting under one roof
Inline kiss cutting, lamination, stacking, and slitting
Scalable from prototype to multi-million part runs
Trusted by Tier 1s in automotive, medical, and electronics
What is ExactEdge™ and How Does it Improve Die Cutting?
ExactEdge™is our proprietary algorithm that optimizes every cut path before tooling begins. Informed by 5,000+ material permutations, it eliminates manual trial-and-error and produces parts that are consistent, aligned, and production-ready. It’s why our first cuts often outperform competitor reworks.
Materials We Cut with Confidence
Muir custom die cuts a wide range of materials with high accuracy, including:
Adhesive Tapes (single-coated, double coated including AFT)
Foam Sheets and Rolls
PET, Polyimide & LSE Films
Protective Films, Overlays and Laminates
Multi-layer Composites
Converted parts are kiss-cut, tabbed, or fully cut through—delivered on rolls, sheets, or custom formats for seamless integration into your assembly process.
Custom Die Cutting & Converting Capabilities
Clean, repeatable cuts with ±0.5mm tolerance.
Precision Die Cutting
Kiss-Cut Converting
Deliver parts in rolls or sheets with easy peel-and-apply formats.
Stack adhesives, liners, and substrates into a single converted part.
Multi-Layer Assembly
Our on-site tool & die team eliminates delays and ensures exact matches.
In-House Tooling
Our Custom Die Cutting Process
Step 1
We review your drawings, specs, and needs to recommend the best material and format.
Application Consultation
Step 2
Die Design & Conversion
Our in-house tooling team builds your die and executes the cut using ExactEdge™automation.
Step 3
Every part is inspected, packaged, and shipped on time,ready for production.
Packaging & Delivery
Die Cutting Solutions for High-Performance Industries
NVH foam pads, emblem tapes, thermal barriers.
Automotive
Specialty Manufacturing
Gasket kits, liners, and bonding assemblies.
Electronics
EMI shielding, thermal gap fillers, and flex circuit adhesives.
Military & Defence
Flame-retardant seals and vibration-damping stacks.
Medical
Devices
Diagnostic adhesives, wearables, and sterile die cuts.
Commercial Solutions
HVAC seals, anti-slip tapes, and cleanroom uses.
Tradeshow / Exhibition / A&E
Branded die-cut labels and display adhesives.
Multi-purpose components, assembly aids.
General Manufacturing
Weather seals and mounting components.
Building & Construction
Precision. Speed. Partnership.
Why Manufacturers Choose Muir
24 Hour Standard Quotes
Get a fast, no-fluff estimate in 1 business day (custom specs may vary).
Quick Quotes in 24 Hours
Cutting-Edge Precision
When manual setups wasted time, we built ExactEdge™ to eliminate guesswork. Explore it!
ExactEdge™
Enjoy faster delivery, every time you order.
Consistent reorders unlock guaranteed on-time delivery, ensuring smooth production and rewards.
On-Time Guarantee
Muir Guide
Get Our Branded 3M™ Bonding Guide
Not sure which adhesive is right for your application?
We’ve packaged 3M™’s trusted bonding adhesive guide with Muir’s expert insights so you can make smarter, faster decisions with confidence.
“Muir took a three-step converting process and consolidated it into one. Their ability to custom-cut, laminate, and package in a single run saved us weeks of production time.”
— Director of Procurement, Tier 1 Medical Device Manufacturer

Let’s Cut to the Chase
Experience why leading manufacturers put their trust in Muir. Get it right the first time and every time.
Exclusive Access
The Insider’s Edge
Get early access to expert insights, converting tips, and exclusive perks—designed for teams who care about precision, speed, and staying ahead.
From case studies to smarter material choices, The Insider’s Edge gives you practical tools to solve problems faster and deliver with confidence.
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